檢驗計劃模板
| 序號 |
主要檢驗工序 |
檢驗依據 |
檢驗方式/Inspections |
記錄提供 |
預計見證時間 |
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| Puge | HuaLu | NRL | |||||
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1、圖樣/文件確認 Drawing/Documents Commitment |
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| 1.1 |
設計審查 Design review |
ASME Ⅷ div.1, Fabricating Technology | H | R | Yes | 9-1-2015 | |
| 1.2 |
預檢會議 Pre Inspection Meeting |
Contract | H | Yes | |||
| 1.3 |
焊接工藝規程、焊接工藝規程評定及焊接圖 WPS/PQR/Weld Map |
ASME IX, Drawing | H | R |
WPS: Yes/ PQR: Yes |
9-7-2015 | |
| 1.4 |
焊工資格 Welder Qualification |
ASME IX, Drawing | H | R | R | Yes | 9-7-2015 |
| 1.5 |
工藝文件審閱 Review of Procedure Document |
ASME Ⅷ div.1 , Drawing, Fabricating Technology, Contract | R | R | No | 9-5-2015 | |
| 1.6 |
無損探傷人員資格審查及NDE程序文件 NDT Qualification and NDE Test Procedures |
ASNT-TC-1A. | H | R | R | Yes |
9-7-2015 |
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2、封頭的組裝、尺寸及外觀檢查 Head Assembly、Visual and Dimension Examination |
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| 2.1 |
材料驗收：封頭板材SA516Gr.70需是鎮靜鋼板，軋制狀態供貨，應進行-10℃沖擊試驗，三個試樣的沖擊功值均≥40J。板材應在成型前按照SA-435包括補充要求S1進行UT檢測 Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃. |
ASME Ⅱ, Drawing | H | W | R | Yes | 9-1-2015 |
| 2.2 |
材料的外觀、尺寸檢驗及標記檢查 Review of Material’s Marking, Dimensional and Visual Examination |
ASME Ⅱ, Drawing | W | W | Yes | 9-1-2015 | |
| 2.3 |
下料及標記移植 Cutting-off and Marking Transfer |
ASME Ⅷ div.1, Drawing, Check list off package | W | W | No | 9-9-2015 | |
| 2.4 |
坡口及最小相鄰50mm區域進行100%MT MT for The weld bevel area and a minimum of 50mm of neighboring surfaces. |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
W | W | Yes | ||
| 2.5 |
焊接縱縫監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等） Monitoring of Welding（Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc） |
WPS | W | SW | Yes | ||
| 2.6 |
封頭采用熱成型 Head used hot formed method. |
ASME Ⅷ div.1, Drawing |
W | R |
Heat treatment chart |
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| 2.7 |
對封頭縱縫進行100%RT和100%MT檢測 100%RT+100%MT for longitudinal weld joint |
ASME Ⅷ div.1 UW-51,APP6 Drawing, ASME V |
R | R | R | Yes | |
| 2.8 |
封頭成型外觀檢查、厚度及尺寸檢查 Visual ,thickness and dimension examination after forming of heads |
ASME Ⅷ div.1, Drawing |
W | W | Yes | 9-12-2015 | |
| 2.9 |
封頭母材試件試驗 Material Test Plate |
Drawing | H | W | SW | Yes | |
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3、筒體的組裝、尺寸及外觀檢查 Shell Assembly、Visual and Dimension Examination |
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| 3.1 |
材料驗收：封頭板材SA516Gr.70需是鎮靜鋼板，軋制狀態供貨，應進行-10℃沖擊試驗，三個試樣的沖擊功值均≥40J。板材應在成型前按照SA-435包括補充要求S1進行UT檢測 Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃. |
ASME Ⅱ, Drawing | H | W | R | Yes | 9-1-2015 |
| 3.2 |
材料的外觀檢驗及標記檢查 Review of Material’s Marking, Dimensional and Visual Examination |
ASME Ⅱ, Drawing | W | W | Yes | 9-1-2015 | |
| 3.3 |
下料及標記移植 Cutting-off and Marking Transfer |
ASME Ⅷ div.1, Drawing |
W | W | No | 9-2-2015 | |
| 3.4 |
筒體采用冷卷制成型。卷制后檢查坡口、錯邊量 Shell rolled should be cold rolling. Groove Inspection、Unfitness Inspection of Butt Weld |
ASME Ⅷ div.1, Drawing |
W | W | Yes | 9-15-2015 | |
| 3.5 |
坡口及最小相鄰50mm區域進行100%MT MT for The weld bevel area and a minimum of 50mm of neighboring surfaces. |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
W | W | Yes | ||
| 3.6 |
焊接縱縫監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等） Monitoring of Welding（Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc） |
WPS |
W | SW | Yes | 9-17-2015 | |
| 3.7 |
筒體成形后的尺寸及外觀檢查 Visual and Dimension Examination after Forming of Shell |
ASME Ⅷdiv.1, Drawing |
W | W | No | 9-18-2015 | |
| 3.8 |
確定檢測位置 Choose the detection position of RT |
ASME Ⅷ div.1 UW52 | W | W | Yes | 9-19-2015 | |
| 3.9 |
對縱縫進行100%RT檢測 100% RT for longitudinal weld joint |
ASME Ⅷ div.1 UW-51 Drawing, ASME V |
R | R | R | Yes | 9-20-2015 |
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4、接管的組裝、尺寸及外觀檢查 Nozzle Assembly、Visual and Dimension Examination |
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| 4.1 |
鋼管驗收：SA106Gr.B正火狀態供貨 Tube identification: SA106Gr.B supplied in the normalized condition. |
ASME Ⅱ, Drawing | H | W | R | Yes | 9-10-2015 |
| 4.2 |
鍛件驗收：SA105正火+回火狀態供貨。鍛件應按A-388和ASME Ⅷdiv.2中3.3.4段進行100%UT檢測。所有鍛件金加工后的整個表面應進行100%MT或100%PT檢測 Forgings identification: SA-105 the maxima supplied in the normalized +tempered. Forgings shall be examined in accordance with A-388 and ASME section Ⅷ, division 2, paragraph 3.3.4: the entire surface of all forgings, after finish machining shall be examined by PT or MT. |
ASME Ⅱ, Drawing | H | W | R | Yes | 9-10-2015 |
| 4.3 |
材料的尺寸、外觀檢驗及標記檢查 Review of Material’s Marking, Dimensional and Visual Examination |
ASME Ⅱ, Drawing | W | W | Yes | 9-10-2015 | |
| 4.4 |
下料及標記移植 Cutting-off and Marking Transfer |
ASME Ⅷ div.1, Drawing | W | W | No | 9-12-2015 | |
| 4.5 |
接管組對后進行坡口檢查、錯邊量檢驗 Inspection Unfitness of Butt Weld(Tube to Flange Welding) |
ASME Ⅷ div.1, Drawing |
W | W | Yes | 9-12-2015 | |
| 4.6 |
焊接接管監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等） Monitoring of Welding（Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc） |
ASME Ⅷ div.1, Drawing, WPS. |
W | W | Yes | 9-15-2015 | |
| 4.7 |
確定檢測位置 Choose the detection position of RT |
ASME Ⅷ div.1 UW52 | W | W | Yes | 9-16-2015 | |
| 4.8 |
對B02/M1/M2接管與法蘭環縫進行100%RT檢測，其余接管進行100%MT檢測 Full RT for B02/M1/M2 tube to Flange Welding, 100%MT for other tubes to Flanges Welding |
ASME Ⅷ div.1 UW-51、APP.6 Drawing, ASME V |
R | R | R | Yes | 9-18-2015 |
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5、設備組裝、尺寸及外觀檢查 Pressure vessel Assembly、Visual and Dimension Examination |
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| 5.1 |
筒體與筒體、封頭組對后進行坡口、錯變量檢查 Groove Inspection、Unfitness Inspection of Butt Weld (shell with head or shell) |
ASME Ⅷ div.1, Drawing |
W | W | Yes | 9-25-2015 | |
| 5.2 |
坡口及最小相鄰50mm區域進行100%MT MT for The weld bevel area and a minimum of 50mm of neighboring surfaces. |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
W | W | Yes | ||
| 5.3 |
焊接環縫監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等） Monitoring of Welding（Visual 、Dimension、Welding Environment, Welder Qualification and Welding Material, etc） |
ASME Ⅷ div.1, Drawing, WPS. |
W | W | Yes | 9-28-2015 | |
| 5.4 |
確定檢測位置 Choose the detection position of RT |
ASME Ⅷ div.1 UW52 | W | W | Yes | 9-30-2015 | |
| 5.5 |
對縱縫進行100%RT檢測 Full RT for weld joint |
ASME Ⅷ div.1 UW-51 Drawing, ASME V |
R | R | R | Yes | 10-18-2015 |
| 5.6 |
劃線經確認后開孔 Scriber and Opening Hole |
ASME Ⅷ div., Drawing |
H | H | Yes | HOLD | |
| 5.7 |
接管與筒體、接管與封頭裝配檢查 Fit-Up Inspection for Nozzle to Shell and Nozzle to Head etc. |
ASME Ⅷ div., Drawing |
W | W | Yes | HOLD | |
| 5.8 |
焊接監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等） Monitoring of Welding（Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc） |
ASME Ⅷ div.1, Drawing, WPS. |
W | W | Yes | HOLD | |
| 5.9 |
對接管與筒體焊縫進行100%MT檢測 MT for weld joint |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
R | R | Yes | HOLD | |
| 5.10 |
裙座等內外附件裝配和焊接 Skirt etc.（Check the Vent Hole of Pad before Fit-Up.) |
ASME Ⅷ div., Drawing |
W | W | Yes | HOLD | |
| 5.11 |
焊接監控(包括預熱、層間溫度、焊接參數、外觀、尺寸、焊接環境、焊材等） Monitoring of Welding（Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc） |
ASME Ⅷ div.1, Drawing, WPS. |
W | W | Yes | HOLD | |
| 5.12 |
對附件焊縫進行100%MT檢測 MT for weld joint |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
R | R | Yes | HOLD | |
| 6 |
外觀、管口方位、尺寸檢查 Visual、nozzle orientation、Dimension inspection of Pressure vessel |
ASME Ⅷ div.1, Drawing |
W | H | Yes | HOLD | |
| 7 |
設備內部檢查 Checking inside |
ASME Ⅷ div.1, Drawing |
H | H | SW | Yes | HOLD |
| 8 |
最終檢查 Dimension and Visual Inspection、Internal parts Assembly |
ASME Ⅷ div.1, Drawing |
H | H | Yes | HOLD | |
| 9 |
產品焊接試件試驗 Welding Test Plate |
Drawing. | H | R | Yes | HOLD | |
| 10 |
設備壓力試驗 Equipment Pressure Test (HOR: 3.52MPa, VER: 3.77MPa, Hold time:30 min) |
ASME Ⅷ div.1,drawing，Pressure Test Procedure | H | H | W | Yes | HOLD |
| 11 |
碳鋼部分外表面徹底除銹，噴砂、油漆 Cleaning for carbon steel surface，blast，painting |
Painting procedure， Drawing |
H | W | Yes | HOLD | |
| 12 |
銘牌 Nameplate |
Drawing. | W | W | Yes | HOLD | |
| 13 |
產品數據報告 Product MDR |
ASME Ⅷ div.1, Drawing |
W | W | R | Yes | HOLD |
| 14 |
包裝、標記、充氮 Packing, Mark、Filling Nitrogen |
Packing List and, attachment |
W | W | No | HOLD | |
| 15 |
產品出廠質量證明書 Quality Certificates |
Completion Information for Delivery | W | R | Yes | HOLD | |
| 16 |
出廠放行 Issue of Release Note before Transportation |
Contract, Drawing |
H | H | Yes | ||
縮寫詞說明Abbreviation：W:Witness見證點；R:DocumentReview文件審查點；H:HoldPoint停止點；V:Verify確認點SW:SpotWitness抽查見證點;N:Notification通知點
| 不合格品項報告模板 | ||||||
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不合格品項報告 NONCONFORMITY REPORT (NCR) |
報 告 號NCR NO： | |||||
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產品編號 |
圖號 DWG NO. |
產品名稱 ITEM NAME |
件號 PART NO. |
零件名稱 PART NAME |
數量 QTY |
檢查卡編號 COL NO. |
| 不符合項情況Description of Nonconformity |
責 任 單 位 Res. Sect. |
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報告者 Reported by |
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檢驗工程師 Prepared by |
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不 合 格 項 處 理 DISPOSITION OF NONCONFORMITY |
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| 處理Disposition | 處理依據Basis of Disposition | |||||
| □ 報廢Reject |
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| □ 回用Use-As-Is | ||||||
| □ 修復Repair | ||||||
| □ 其它Others | ||||||
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Verified by: QC 經理 |
Proposed by: 設計/工藝經理 |
Approved by： 技術副總 |
AI Acceptance: AI 認可 |
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修復工藝編號及更改號 Repair Proc. No. & Rev. No. |
檢查單號及更改號 Repair PLC No. & Rev. No. |
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Examiner: 檢查員： |
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□合格Acceptable |
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| 記錄號Record No. | ||||||
| 不符合項處理確認Verification of Disposition | ||||||
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Reviewed by: 檢驗工程師 |
Verified by: QC經理 |
Accepted by: 技術副總 |
Authorized inspector Verification 授權檢驗師確認 |
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